Stahle |
05-15-2020 07:26 PM |
Quote:
Originally Posted by sgbroimp
(Post 1004707)
Interesting. I have an MC7104 and an MC202 stacked. They originally had different style end caps, but even if you replaced the older style caps on the 7104 with the newer style ones, you get surprised by the fact that the panel width is just slightly different, so stacked they are maybe 1/2" or so off. Cannot figure out why....seems goofy, looks funny. Probably no fix for that, right?
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It's different because the two different style of end caps have different dimensions. The newer end caps are approximately 1/4" thicker than the older style end caps. When you remove the narrow end caps that came on the MC7104 and replace them with the newer style thicker end caps, you add approximately 1/4" to each side of the unit thus making the new overall width approximately 18" which is 1/2" wider than your MC202.
There is a way to remedy this and I did so with my MR7084 and an MA6450 I used to own. It's not a simple solution and you need to have access to a machinist.
First, you have to remove the top and bottom glass support rails from your MC7104 and trim each side by the increased thickness of the new end caps. Basically 1/4" off of each side. After the support rails are trimmed, the overall length should be the same as those found on your MC202. I would suggest you first buy replacement support rails and trim them instead so that you can keep the originals should you ever want to put the unit back to stock condition.
Next, you will notice a notch that is in each end cap that allows the end cap to slip over the glass when mounted. You will need to increase the depth of that notch by approximately 1/4" to allow for the end cap to slip over the glass since the glass will now be protruding further due to the cuts you made to the support rails.
Also, depending upon the design of the MC7104 chassis, you might have to trim off some of the inside corner of the end cap so that it can slip over the chassis frame. You will understand what I mean when you remove your existing end caps because there might be some of the internal supports right behind the glass. This trimming won't be visible when installed assuming you did it correctly.
I still have the end caps and top and bottom rails from my MA6450 that I did this to because I sold the MA6450. I'll take some photos later so that you get an idea as to what the trimmed end cap looks like. Keep in mind, none of the trimming I did to the end caps was visible when mounted, it looks 100% factory original.
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